We take solutions to their endgame. From paper napkins to prototype iterations to mass production, we’re full-service builders and we relish the opportunity to take on challenges at every stage. We don’t bow out when it’s time to start manufacturing; for some of us, that’s where the real magic happens.
We ensure products meet all relevant industry standards and regulations, no matter the industry.
Our QA process follows an APQP (advanced product quality planning) approach, using tools such as boundary diagrams, P-diagrams, DFMEA, PFMEA, and control plans to identify, test, and mitigate potential failure modes.
We conduct supplier quality audits, material traceability checks, and conduct incoming inspections according to ANSI/ASQ Z1.4 to verify materials and components comply with all design, quality, safety, regulatory, and customer requirements.
We test plans that simulate harsh operating conditions to ensure long-term durability, including thermal cycling, humidity exposure, vibration and impact, and corrosion resistance analysis.
We implement hardware-in-the-loop testing, automated test scripting, and real-world performance validation alongside power efficiency analysis, and load and endurance testing to help identify potential performance issues early on.
Our Statistical Process Control and Six Sigma methodologies ensure consistent production quality. We implement in-line and first-article inspections and final acceptance testing to maintain compliance throughout the manufacturing process.
Once your prototype is ready for market, we head back to the lab with enthusiasm. We help our clients with optimization, implementation, and scalability to ensure a successful launch. We're your partner at every stage. From concept to market, we provide our experience and industry knowledge to help build a supply chain, identify potential risks, and find cost-effective efficiencies to create a smooth and sustainable operation.
There are challenges at every level, but it’s some of our favorite stuff to work on.
We refine product designs to minimize production complexity, reduce material waste, and streamline assembly processes. By optimizing part geometries, tolerances, and fastening methods, we help customers achieve lower production costs and higher throughput while maintaining quality at every step of manufacturing.
We assist in sourcing reliable suppliers from our extensive experience in working with both onshore and offshore vendors. Supplier selection needs to be matched to the production volume and project business needs to ensure quality manufacturing and cost-effectiveness.
We apply Process Failure Mode and Effects Analysis (PFMEA) and Statistical Process Control (SPC) to identify and address potential production bottlenecks, quality control risks, and supplier dependencies before they escalate. This proactive approach minimizes downtime and enhances yield rates.
We perform cost-benefit analyses, ROI modeling, and lifecycle cost assessments to identify opportunities for reducing expenses without sacrificing quality. This includes material substitution, process automation, and labor optimization to enhance efficiency at scale.
You have the vision. We have the team and expertise to get it built. Let's collaborate to innovate, problem-solve, and de-risk every step of the way.
